REACH Compliant certified

REACH Compliant

RoHS Compliant certified

RoHS Compliant

Custom Connector Pins | Zero-Scrap Cold-Form | Precision Manufacturer

Electropin manufactures custom connector pins using proprietary zero-scrap cold-forming (automatic die rolling) technology. Available in die-rolled, solid, press-fit, grooved, barbed, knurled, hinge, dowel, and gauge stop designs, these lead-free brass and stainless steel pins serve automotive, medical, PCB, farm equipment, and electronics applications with a defect rate of just 1 in 600,000,000.

Custom Connector Pins
Custom Connector Pins
Custom Connector Pins
Cold-Formed Solid Pins
Die-Rolled Pins
PCB Connector Pins
Solid Electrical Contact Pins
Press-Fit Pins
Knurled Pins
Grooved Pins
Hinge Pins
Barbed Pins
Dowel Pins
Gauge Stop Pins

Our Range of Products

Custom Connector Pins

Custom Connector Pins

  • Zero scrap cold-form manufacturing process
  • 1 defect per 600,000,000 pins produced
  • 4 retention features: Star, Spline, Square, Flat
Custom Connector Pins

Custom Connector Pins

  • Zero scrap: full material yield on every run
  • 1 defect per 600,000,000 pins manufactured
  • Up to 5 custom connector pins per second
Custom Connector Pins

Custom Connector Pins

  • Zero waste: all material becomes finished pins
  • Lower cost via no cutting waste or retooling
  • REACH & ROHS compliant lead-free parts
Cold-Formed Solid Pins

Cold-Formed Solid Pins

  • Zero in-process scrap, no cutting waste
  • 1 defect per 600,000,000 pins guaranteed
  • Lead-free: REACH & ROHS compliant materials
Die-Rolled Pins

Die-Rolled Pins

  • Zero scrap: 100% material to finished pins
  • 1 defect per 600,000,000 pins produced
  • Up to 5 pins/sec high-speed cold-form output
PCB Connector Pins

PCB Connector Pins

  • Zero scrap cold-form PCB connector pins
  • 1 defect per 600,000,000 pins produced
  • Star retention expands up to 50% wire diameter

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Frequently Asked Questions

How to create a custom connector?

Creating a custom connector pin with Electropin begins with a Design for Manufacturing (DFM) consultation. You share your dimensional requirements, material preferences (lead-free brass or stainless steel), and retention feature needs. Electropin's engineers then refine your design for cold-form production, create the custom die, and can deliver your first batch in as little as two weeks.

What are the benefits of custom connections?

What materials are available for custom connector pins?

What retention features are available on cold-formed pins?

How fast can Electropin deliver custom connector pins?

Are Electropin's connector pins REACH and RoHS compliant?

What mounting methods are supported by Electropin's connector pins?

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

Industries We Serve

Automotive

Automotive

Cold-formed connector pins for wiring harnesses, ECU connectors, and underhood electrical assemblies requiring high retention.

Medical Devices

Medical Devices

Lead-free, REACH/RoHS-compliant connector pins for medical device assemblies demanding exceptional dimensional accuracy.

PCB & Electronics

PCB & Electronics

Through-hole and press-fit connector pins for circuit board assembly in computers, consumer electronics, and industrial controls.

Farm Equipment

Farm Equipment

Durable cold-formed pins for agricultural machinery electrical connectors exposed to vibration, moisture, and field conditions.

Didn't find what you're looking for?

Talk to our experts for custom solutions and tailored guidance.

You might also like

Why Automotive, Medical & Electronics Manufacturers Choose Electropin

Zero-Scrap Cold-Form Manufacturing

Every pound of raw material becomes finished pins — no cutting waste, no scrap costs, and lower per-unit pricing passed directly to you.

1-in-600 Million Defect Rate

Automatic die rolling tools never dull, delivering identical dimensional accuracy from the very first pin to the one-millionth pin in your run.

80+ Years of Cold-Form Expertise

Three generations of manufacturing innovation since 1943, with DFM consultation and first-batch delivery in as little as two weeks.

Get Custom Connector Pins Engineered to Your Spec

Submit your requirements and an Electropin engineer will respond with DFM guidance and a tailored quote within one business day.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 919-288-1203 You can also send us a quick email at